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Plant 360

The operational twin — for one site: its installed plant assets, fleet health, quality & food-safety audits, maintenance posture, organized + export contracts and crew, with the data grain that says how bankable its P&L is.

Everest Food Products Pvt. Ltd. · FY25 (Mar'25 · modeled anchor · private co.)
One of India's largest & most-trusted branded-spice makers ("Taste in every grain")
3,500 employees · 4+ plants & units · 80 export markets
Executive read· the answer, then the moves

2 of 14 sites report at true site-grain actuals — leaving ₹1,930 Cr of revenue on softer grain. Convert the 12 estimated sites to actuals to make the operational P&L bankable, then mine the healthy base to cross-sell the categories and grow the organized + export book.

6 of 6 headline metrics improving vs prior · still off target: Plant Uptime / Capacity Utilization 84.0% vs 92.0%, On-Time-In-Full (OTIF) Dispatch 94.5% vs 98.0%, Lab First-Pass / Quality Right-First-Time % 96.0% vs 99.0%

Do now — ranked by urgency
  1. 1
    Lift the 12 soft-grain sites to site-grain actualsWatch
    Why it matters

    ₹1,930 Cr of revenue sits on SAP-allocated or region-only grain — diligence discounts what it can't verify.

    What's driving it
    • 2 of 14 sites at true actuals
    • Lowest coverage: Guwahati / North-East depot at 60%
    FYI
    • 492 installed grinding / blending / packing / sterilization units across the fleet
    • Owner: Manufacturing / Plant SCADA
  2. 2
    Mine the healthy installed base to grow the organized + export bookOpportunity
    Why it matters

    ₹1,190 Cr of organized-channel + export revenue sits on a fleet of 492 plant assets — the warmest expansion surface Everest has.

    What's driving it
    • ₹2,500 Cr total site revenue; ₹1,190 Cr organized + export
    • Largest site Umbergaon, Gujarat (flagship plant · grinding · blending · packing · steam-sterilization) at ₹380 Cr
    FYI
    • Cross-category (blended + pure + whole) whitespace across the plant & distribution base
    • Owner: CMO / Sales
🌐 Enterprise 360 modules· on Plant 360Browse all 31 views ▾
● LiveBuilt forManufacturing / Plant SCADA· what's degraded, what's overdue, where to dispatch the crewQuality / Food Safety· audit due dates & failed auditsCMO / Sales· a healthy base ready to grow the organized + export book

This is the view the manufacturing and maintenance teams act on. Each site is a living asset — pick one and see its assets by type, what's healthy vs degraded vs down, its next quality / food-safety audit, the assets below the SCADA baseline, and its organized + export contracts. The Everest thread runs through it: the data grain tells you how much of this site's number you can bank. It's the single-site drill-down for Org Roll-up 360.

Data backing: site (revenue · organized+export · plant assets · health · data grain · coverage) — operational detail (asset-type split, degraded/down, quality & food-safety audits, maintenance, crew) modeled per site
One site, end to end

Operational scorecard

Plant assets · health · quality · maintenance · contracts · crew — plus the data grain and a next best action.

Pick a site
West India (home market)
International / Exports
North India
South India
East India

Umbergaon, Gujarat (flagship plant · grinding · blending · packing · steam-sterilization), GJ

MEDIUM CRITICALITY
West India (home market) · Garam Masala & Signature Blends · core · ₹380 Cr revenue · ₹210 Cr organized + export
Operational score
98
Plant assets
180 grinding / blending / packing / sterilization
Grinding / pulverizing lines78
Blending & packing lines68
Steam-sterilization units34
Health
Healthy
176
Degraded
2
Offline
2
Fleet healthy97.9%
Quality · Compliance audit
Next audit due
Dec 22, 2026
Failed audits
0
Open non-conformances
0
Maintenance · Energy
Assets below SCADA baseline
1
within baseline

Maintenance drift tracks data-grain: low-coverage / off-ledger sites carry more assets past their service window.

Organized + export contracts
Organized / export contracts active
Organized+export / mo
₹1,750 L
Delivery SLA
8-hour response
Maintenance crew
Nearest certified crew
36 km
ISO 9001 ✓

Routed to the open non-conformances above; line telemetry opens the work order, the maintenance team closes it.

Data grainActualsthis site books at site-grain actual · 97% site-grain coverage
↑ Back to Org Roll-up 360
Next best action
Harvest — grow the organized + export book

176 healthy plant assets, clean audits. Point the cross-category flywheel here: attach pure + whole ranges onto the blended-masala base.